Golf club head with external and internal ribs

ABSTRACT

A hollow-type golf club head, when oriented in a reference position, includes: a striking wall; a sole portion; a top portion having an exterior surface and an interior surface; a hosel extending from the top portion and defining a hosel axis; and a plurality of external ribs located on the exterior surface of the top portion. The plurality of external ribs are each generally elongate in a front-to-rear direction, and at least one internal rib is located on the interior surface of the top portion and is generally elongate in the front-to-rear direction. The at least one internal rib is spaced from the plurality of external ribs by a distance D1 no less than 2 mm as considered in top view of the club head.

RELATED APPLICATIONS

This application is a Continuation Application of U.S. patentapplication Ser. No. 16/460,114, filed Jul. 2, 2019. The entire contentsof that prior application are incorporated herein by reference.

BACKGROUND

This disclosure relates generally to the field of golf clubs. Moreparticularly. it relates to a hollow-type golf club head with externaland internal ribs.

Driving is often considered to be one of the most difficult aspects ofgolf. Because of the length associated with a drive, relatively minordeviations in striking face orientation at impact can have a substantialimpact on the effectiveness of the shot, e.g., whether it is in thefairway, rough, or even out of bounds.

SUMMARY

It has therefore been a goal of club head manufacturers to reduce thetendency of the club head to change orientation, or twist, duringimpact. One effective way by which to do so is to relocatediscretionary, i.e., non-structural, mass so as to increase the clubhead's moment of inertia (“MOI”), or in layman's terms increase the clubhead's resistance to such twisting. MOI about a vertical axis throughthe club head's center of gravity (“Izz”) is the most important in thisendeavor. But the club head's MOI about a horizontal axis in theheel-to-toe direction through the center of gravity (“Iyy”) should alsobe considered. As should its MOI about a horizontal axis in thefront-to-rear direction through the center of gravity (“Ixx”).

Because the driver is intended to be the longest club in a golfer's bag,it is also often another goal of manufacturers to increase the distanceat which a ball struck by the driver will travel. One manner by which todo so is to lower the club head's center of gravity. This may increasedynamic loft, i.e., the loft of the club head delivered at impact, aswell reduce spin, thereby potentially resulting in greater ball flightfor certain golfers.

A hollow-type golf club head according to one or more aspects of thepresent disclosure may thus, when oriented in a reference position,comprise: a striking wall; a sole portion: a top portion having anexterior surface and an interior surface; a hosel extending from the topportion and defining a hosel axis; a plurality of external ribs locatedon the exterior surface of the top portion, the plurality of externalribs each being generally elongate in a front-to-rear direction: and atleast one internal rib located on the interior surface of the topportion and being generally elongate in the front-to-rear direction. Theat least one internal rib may be spaced from the plurality of externalribs by a distance D1 no less than 2 mm as considered in top view of theclub head.

A hollow-type golf club head in accordance with one or more aspects ofthe present disclosure may also, when oriented in a reference position,comprise: a striking wall; a sole portion; a top portion having anexterior surface and an interior surface: a hosel extending from the topportion and defining a hosel axis; a plurality of external ribs locatedon the exterior surface of the top portion. the plurality of externalribs each being generally elongate in a front-to-rear direction andspaced apart from each other by a distance D2 that is no less than 8 mm;and at least one internal rib located on the interior surface of the topportion and being generally elongate in the front-to-rear direction.

These and other features and advantages of the golf club head accordingto the various aspects of the present disclosure will become moreapparent upon consideration of the following description, drawings, andappended claims. The description and drawings described below are forillustrative purposes only and are not intended to limit the scope ofthe present invention in any manner. It is also to be understood that,for the purposes of this application, any disclosed range encompasses adisclosure of each and every sub-range thereof. For example, the rangeof 1-5 encompasses a disclosure of at least 1-2, 1-3, 1-4, 1-5, 2-3,2-4, 2-5, 3-4, 3-5, and 4-5. Further, the end points of any disclosedrange encompass a disclosure of those exact end points as well as ofvalues at approximately or at about those endpoints.

BRIEF DESCRIPTION OF THE DRAWINGS

Exemplary embodiments of the present disclosure will now be describedwith reference to the accompanying drawings.

FIG. 1 shows a top plan view of a golf club head in accordance with oneor more exemplary embodiments.

FIG. 2 shows another top plan view of the golf club head of FIG. 1 .

FIG. 3 shows a heel-side view of the golf club head of FIG. 1 .

FIG. 4 shows a cross-section view of the golf club head of FIG. 1 .

DETAILED DESCRIPTION OF EMBODIMENTS

Shown in FIG. 1 is a golf club head 100 according to one or more aspectsof the present disclosure. The club head 100 may be a hollow-type clubhead. For example, as shown in FIG. 1 , it may be a wood-type club head,and even more specifically, it may be a driver. The club head 100 maygenerally be formed from metallic and/or nonmetallic materials, such asany one or a combination of aluminum, stainless steel, titanium.composites, polymeric materials, and any other suitable material.

Unless otherwise stated, all golf club head embodiments shown anddescribed herein are assumed to be oriented in a reference position andall aspects of such embodiments are described relative to such referenceposition. The term “reference position,” as used herein, denotes a clubhead position wherein a hosel has a hosel axis that is oriented at a lieangle α of 60° with respect to a horizontal virtual ground plane andlies in an imaginary vertical virtual hosel plane, which contains avirtual horizontal line parallel to the striking face.

The club head 100 may include a front portion 110, which has a strikingwall 111 including a striking face 112 for contacting a golf ball, and arear portion 120. The striking face 112 may include a face center 114,which is the point on the striking face 112 that is equidistant from thestriking face periphery in both the horizontal direction and in thevertical direction, as set out in the United States Golf Association'sProcedure for Measuring the Flexibility of a Golf Club Head (Revision2.0, Mar. 25, 2005), in which “face center” is described as identifiableusing a designated template for such purpose. Directly above the facecenter 114 and coincident with the striking face periphery proximate thetop portion of the club head, the striking face 112 may also include acentral apex 116. The club head 100 may further include a toe portion130, a heel portion 140, a sole portion 150, and a top portion, orcrown, 160. The heel portion 140 may include a hosel 142 configured toreceive and secure a shaft (not shown) of the golf club. The hosel 142may have a hosel axis 144. And the club head 100 may also include acenter of gravity at a location 170, which will be discussed in greaterdetail in the following.

Returning to FIGS. 1 and 2 , the top portion 160 may also include astep-down portion 162, in which the crown moves closer to the soleportion 150. This step-down portion 162 moves mass toward the soleportion 150 and increases structural integrity of the top portion 160without significantly adding mass. As shown in FIG. 3 , the contour ofthe top portion 160 may generally match that of the sole portion 150.For example, the contours of both the top portion and the sole portionpreferably have a high degree of visual symmetry and, as a result, masssymmetry. In addition to forming an integrated pattern that is visuallypleasing, this matching contour has various benefits. For example,similar air flow characteristics above and below the club head 100 mayresult in greater stability and rigidity of the club head through impactwith the golf ball. Also, at impact, vibrations emanating fromstructures having a high degree of symmetry are believed to have greaterconsistency, resulting in crisper sound and feel. This degree ofsymmetry may be quantified in part by considering the full moment ofinertia matrix corresponding to the club head's center of gravity. Forall purposes herein. x-, y-, and z-directions correspond to a virtualCartesian coordinate system having its origin coincident with the centerof gravity of the club head such that. an x-axis extends in thefront-to-rear direction, a y-axis extends in the heel-to-toe direction,and a z-axis extends vertically. Given this environment, the club headmay be considered to have moments of inertia Ixx, Iyy, and Izz,corresponding to moments of inertia about respective axes x, y, and z.However, the club head may also be considered to exhibit a conventionalInertia matrix which further includes products of inertia Ixy, Iyx, Ixz,Izx, Iyz, and Izy. These products of inertia are to a degree indicativeof the mass symmetry about the plane to which they correspond. Thus, inaccordance with the above, Ixy may be no greater than 540 g*cm² and morepreferably no greater than 500 g*cm². The top portion 160 may alsoinclude at least one decal to add texture. Decals are often easier toapply than paint, where a reveal or recess in the club head exteriorwould be required for the paint.

The top portion 160 may yet also include at least one external rib 200on its exterior surface. For example, it may include a central externalrib 210, a toe-side external rib 220, and a heel-side external rib 230.The top portion 160 also may include at least one internal rib on itsinterior surface. One such internal rib 250 is shown by way of phantomin FIG. 1 and in the cross-section of FIG. 4 , which is taken along avirtual vertical plane IV that extends in the front-to-rear directionand intersects the face center 114 and the central external rib 210.There may be more internal ribs, however. As shown in FIGS. 1 and 2 ,the central external rib 210 may extend in a direction parallel to thefront-to-rear direction of the club head, but the ribs 220 and 230 mayconverge in that front-to-rear direction, preferably at a point rearwardof the club head 100. The angles 222 and 232 at which the ribs 220 and230 may respectively converge relative to the front-to-rear directionmay each be 15°, for example. Moving mass of the club head 100 rearwardin this manner beneficially raises Izz, though it may also result in adecrease in Ixx, as mass is primarily relocated more centrally.

The ribs 210, 220, and 230 may be spaced from each other by a distance212, or “D2.” This distance 212 may be no less than 8 mm, morepreferably no less than 10 mm, even more preferably between 10 mm and 20mm, and most preferably between 12 mm and 18 mm. This distance 212 ispreferred so as to help prevent “ghosting” issues arising from formationof the internal rib 250. This “ghosting” is slight deformation in thewall of the top portion 160 that is visible due to curing of theinternal rib 250 during manufacture of the club head. To prevent this“ghosting,” a reduced-width polishing belt is fit between the ribs 210,220, and 230 to polish away the deformation in the wall caused by thecuring of the internal rib 250. Because the width of the polishing beltcannot be less than 5 mm to 6 mm as a practical matter, the above valuesof the distance 212 ensure that the belt width is commensurate with theminimum spacing between the exterior ribs 210, 220, and 230.

As shown in FIGS. 2 and 4 , the exterior ribs 200, and particularly thecentral exterior rib 210, may be spaced from the central apex 116 of thestriking face 112 by a distance 216, or “D3.” This distance 216 maypreferably be no less than 10 mm, more preferably no less than 20 mm,and even more preferably, it may be between 25 mm and 45 mm. Thisdistance 216 between the exterior ribs 200 and the central apex 116moves the exterior ribs rearward, thereby adding structural rigidityprimarily to the rear portion 120. Moving the exterior ribs 200 rearwardby the distance 216 also moves the mass of the club head 100 rearward,thereby increasing Izz.

The internal rib 250, which is primarily included to alter the sound ofthe club head at impact with the golf ball, may preferably be spacedfrom the external ribs 210, 220, and 230 in the heel-to-toe direction bya distance 214, or “D.” This offset allows the aforementioned polishingto remove the “ghosting” caused during formation of the internal rib250. The distance 214 may preferably be no less than 2 mm, morepreferably between 2 mm and 8 mm, and even more preferably between 4 mmand 6 mm. Although it is possible to manufacture the club head 100 sothat the internal and external ribs are not offset, this is notpreferred. Doing so may lead to complications, in which the shape of thetop portion 160 must be designed to factor in the shrinkage of theexternal ribs 210, 220, and 230. The internal rib 250 may also be longerin length that the external ribs 200. As shown in FIG. 4 , this rib 250may extend from the top portion 160 to the sole portion 150. And it mayextend in the front-to-rear direction almost to the interface of the topportion 160 and the striking wall 111.

Large drivers typically have increased MOI, but they may not bewell-received by golfers. Larger size also increases complexity ofvibratory wave emanation upon impact, which may require more complexstiffening structure, thus reducing discretionary mass and deleteriouslyaffecting “feel” of the club head. The volume of the club head 100 maythus be greater than 360 cc, more preferably between 375 cc and 470 cc,and more preferably under 460 cc. Even more preferably, the club head100 may be relatively compact, say between 400 cc and 445 cc, and mostpreferably between 430 cc and 445 cc. Its mass may preferably be between175 g and 210 g, more preferably between 185 g and 205 g, even morepreferably between 190 g and 200 g, and most preferably under 200 g. Thedepth 180 of the club head 100, spanning from a forward-most extent to arearward-most extent of the club head, may be less than 5.0 in., morepreferably between 4.5 in, and 4.75 in., and even more preferablybetween 4.5 in, and 4.65 in. The width 182 of the club head 100,spanning from the heel-most extent to the toe-most extent of the clubhead, may likewise be less than 5.0 in., more preferably between 4.75in, and 5.0 in., and even more preferably between 4.9 in, and 5.0 in.Preferably, the width 182 of the club head 100 may be greater than itsdepth 180 so that a ratio of the depth 180 to the width 182 is nogreater than 0.94, more preferably between 0.90 and 0.94, and even morepreferably between 0.93 and 0.94.

Despite its relatively compact shape, the golf club head 100 maynonetheless achieve a relatively high MOI, especially Izz. It may do soin part by moving mass from the side of the heel portion 140 to shift,as shown in FIG. 2 , the center of gravity 170 of the club head 100toe-ward of the face center 114 by a distance 172, or “D5.” Thisdistance 172 may be at least 0.5 mm, more preferably at least 1 mm, andeven more preferably at least 1.25 mm. The increased discretionaryweight allowed by virtue of the relatively compact size of the club head100 may also allow the center of gravity 170 to be located deeper intothe club head and closer to the sole portion 150 than otherwisepossible. For example, the depth 174, or “D4,” of the center of gravity170 in a direction rearward of and perpendicular to the striking wall111 may be less than 30 mm, more preferably no less than 35 mm, evenmore preferably between 35 mm and 50 mm, and even more preferablybetween 40 mm and 50 mm. Relative to the club head depth 180, the depth174 may be at least 30% of the depth 180, more preferably at least 35%of the depth 180, and even more preferably between 35% and 40% of thedepth 180. And the height 176 of the center of gravity 170 relative tothe lowermost point of the sole portion 150 in contact with a virtualground plane 300 may be less than 30 mm, more preferably less than 28mm, even more preferably between 22 mm and 28 mm, and most preferablyequal to or about 26 mm. While Izz of the club head 100 may not in andof itself approach new heights, this placement of the center of gravity170 ensures that it is greater than it would be otherwise, especiallyfor the compact size of the club head 100. Izz may thus be no less than4600 g*cm² and more preferably no less than 4800 g*cm².

In the foregoing discussion, the present invention has been describedwith reference to specific exemplary aspects thereof. However, it willbe evident that various modifications and changes may be made to theseexemplary aspects without departing from the broader spirit and scope ofthe invention. Accordingly, the foregoing discussion and theaccompanying drawings are to be regarded as merely illustrative of thepresent invention rather than as limiting its scope in any manner.

What is claimed is:
 1. A hollow-type golf club head that, when orientedin a reference position, comprises: a striking wall having a strikingface configured to impact a golf ball, the striking face including aface center and a central apex: a sole portion; a top portion having anexterior surface and an interior surface; a hosel extending from the topportion and defining a hosel axis; a plurality of external ribs locatedon the exterior surface of the top portion, the plurality of externalribs: (i) each being generally elongate in a front-to-rear direction,(ii) spaced apart from each other by a distance D2 that is between 10 mmand 20 mm, (iii) spaced rearwardly from the central apex by a distanceD3 between 25 mm and 45 mm, and (iv) including at least: a firstexternal rib; and a second external rib located toe-ward of the firstexternal rib; and at least one internal rib (i) located on the interiorsurface of the top portion, (ii) generally elongate in the front-to-reardirection, and (iii) when viewed in a top view, located between thefirst external rib and the second external rib and entirely spaced fromthe first external rib and the second external rib by a distance of atleast 2 mm.
 2. The golf club head of claim 1, wherein the plurality ofexternal ribs converges in the rearward direction.
 3. The golf club headof claim 1, wherein the plurality of external ribs further includes athird external rib located heel-ward of the first external rib.
 4. Thegolf club head of claim 1, further comprising a virtual vertical planethat extends in the front-to-rear direction and intersects the facecenter, wherein the first external rib extends along the virtualvertical plane.
 5. The golf club head of claim 1, further comprising amoment of inertia Izz about a virtual vertical axis passing through acenter of gravity, Izz being no less than 4600 g*cm²
 6. The golf clubhead of claim 1, further comprising a club head depth and a center ofgravity having a center of gravity depth D4, measured rearward of andperpendicular to the striking wall, that is no less than 30% of the clubhead depth.
 7. The golf club head of claim 1, further comprising avolume no less than 360 cc.
 8. The golf club head of claim 1, whereinthe distance D2 is between 12 mm and 18 mm.
 9. The golf club head ofclaim 1, wherein a center of gravity of the club head is locatedtoe-ward of the face center.
 10. The golf club head of claim 1, whereinthe top portion further includes a step-down portion in which a crown ofthe club head moves towards the sole portion.
 11. The golf club head ofclaim 10, wherein the at least one internal rib extends closer to thestriking face than does the step-down portion.
 12. The golf club head ofclaim 1, wherein the at least one internal rib is entirely spaced fromthe first external rib and the second external rib by a distance between4 mm and 6 mm.
 13. A hollow-type golf club head that, when oriented in areference position, comprises: a striking wall having a striking faceconfigured to impact a golf ball, the striking face including a facecenter and a central apex: a sole portion; a top portion; a hoselextending from the top portion and defining a hosel axis; a plurality ofexternal ribs located on the exterior surface of the top portion, theplurality of external ribs: (i) each being generally elongate in afront-to-rear direction, (ii) spaced apart from each other by a distanceD2 that is between 10 mm and 20 mm, (iii) spaced rearwardly from thecentral apex by a distance D3 no less than 10 mm, and (iv) including atleast: a first external rib; and a second external rib located toe-wardof the first external rib; and at least one internal rib (i) located onthe interior surface of the top portion, (ii) generally elongate in thefront-to-rear direction, and (iii) when viewed in a top view, locatedbetween the first external rib and the second external rib and entirelyspaced from the first external rib and the second external rib by adistance of at least 2 mm.
 14. The golf club head of claim 13, whereinthe distance D3 is between 20 mm and 45 mm.
 15. The golf club head ofclaim 13, further comprising a virtual vertical plane that extends inthe front-to-rear direction and intersects the face center, wherein thefirst external rib extends along the virtual vertical plane.
 16. Thegolf club head of claim 13, wherein the plurality of external ribsfurther includes a third external rib located heel-ward of the firstexternal rib.
 17. The golf club head of claim 13, wherein the topportion further includes a step-down portion in which a crown of theclub head moves towards the sole portion.
 18. The golf club head ofclaim 17, wherein the at least one internal rib extends closer to thestriking face than does the step-down portion.
 19. The golf club head ofclaim 13, wherein the at least one internal rib is entirely spaced fromthe first external rib and the second external rib by a distance between4 mm and 6 mm.